Maintenance

rollDetect™

Determine the optimal time to change and recondition your rollers. Check for wear and tear on your rollers with our on-site measurement.

Maintenance

rollDetect™

Determine the optimal time to change and recondition your rollers. Check for wear and tear on your rollers with our on-site measurement.

What is rollDetect?

For corrugated and smooth milling, brewing and feed rollers

Measure the profile of your corrugated rollers and know when best to recorrugate them.

rollDetect analyzes the degree of wear and tear on your rollers. It is an on-site test, with a graphic report showing the actual (worn) and the original (new) profile of your rollers – helping you to decide when you need to recondition them. This means you can determine the optimal time for reconditioning and keep the energy costs to a minimum.

rollDetect in numbers

15 seconds

to measure your rollers

15000

measurement points across 15 mm

15 seconds

to measure your rollers

15000

measurement points across 15 mm

Details

Measuring

On-site measurement in your plant

Our service technicians will visit you at your plant. They will measure the corrugation (corrugated rollers) or surface roughness (smooth rollers) of the roller and recommend whether it needs to be dismantled and reconditioned or completely replaced.

Reconditioning

Check the status of the roller condition.

Recondition your rollers in our service workshop and get a rollReport that details the quality of the corrugation of the rollers (e.g. surface roughness, corrugation status and general condition of the roller including feeder device).

Reporting

Know the status of your rollers and when is best to replace and recondition them.

Your benefits

Use rollDetect on Bühler and third-party rollers.

Energy savings of up to 30%

Newly corrugated rollers require less pressure during grinding. This can reduce your energy consumption by up to 30%.

Plan ahead and control your production cycle.

Change your rollers to suit your production cycle. This helps to keep your yield and quality at a consistent and high level.

Transparency

We provide reports showing the status or wear and tear of your rollers. These include graphs showing the current wear and comparing them to the original corrugation profile.

Energy savings of up to 30%

Newly corrugated rollers require less pressure during grinding. This can reduce your energy consumption by up to 30%.

Plan ahead and control your production cycle.

Change your rollers to suit your production cycle. This helps to keep your yield and quality at a consistent and high level.

Transparency

We provide reports showing the status or wear and tear of your rollers. These include graphs showing the current wear and comparing them to the original corrugation profile.

How can we help?

Gupfenstrasse 5
Uzwil
9240
Switzerland

rollDetect™

rollDetect™

What is rollDetect?

For corrugated and smooth milling, brewing and feed rollers

Measure the profile of your corrugated rollers and know when best to recorrugate them.

rollDetect in numbers