Conveyor Dryer

Performance Assessment Workshop for Pet Food Conveyor Dryers

Dryer performance is one of the biggest levers for improving kibble quality, food safety, and energy efficiency in pet food production. Our Dryer Performance Assessment Workshop helps pet food manufacturers reduce variability, stabilize moisture, and unlock significant OPEX savings.

 

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Performance Assessment Workshop for Pet Food Conveyor Dryers

Dryer performance is one of the biggest levers for improving kibble quality, food safety, and energy efficiency in pet food production. Our Dryer Performance Assessment Workshop helps pet food manufacturers reduce variability, stabilize moisture, and unlock significant OPEX savings.

 

Maximize the performance of your Bühler or non‑Bühler pet food dryer with a comprehensive onsite assessment. Our process technology experts evaluate mechanical, process, and energy performance to help you reduce energy consumption, improve moisture uniformity, and increase throughput—while protecting kibble quality and food safety.

This service is available for all dryer brands, including Bühler and competitors’ equipment. To support your investment decision, our benefits calculator delivers clear, data-driven estimates of the energy, throughput, and cost benefits you can expect.

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Real impact. Real numbers.

What One Processor's Assessment Revealed and What’s Possible for Your Dryer

20.5% energy reduction and $148,726 in annual savings:

Immediate savings from onsite optimization of bed loading, humidity control, and moisture uniformity cut 118 kW/hr of dryer energy use and avoided an estimated 4,500 tons of CO₂e per year

8–9% yield improvement and more consistent product quality

Mechanical and process corrections, including feeder calibration, air balancing, burner tuning, and refined cleaning procedures, strengthened stability and reduced variability across the line.

2:1 return on continuous annual savings from targeted upgrades

For this customer, a $220,000 investment unlocked $430,000 in recurring savings and supported a pathway toward up to 30% total plant energy reduction.


What is a Dryer Performance Assessment Workshop?

A structured, onsite service for pet food production that baselines dryer performance, identifies bottlenecks, and provides an actionable improvement plan.. We combine process know-how, mechanical diagnostics, and energy analytics tailored to your dryer type, product, and site goals. You receive a clear, prioritized plan to improve moisture consistency, kibble durability, and operating costs—no matter the dryer brand.

Expert fixes to minimize downtime and maximize quality

Mechanical Evaluation

  • Thorough mechanical inspection by a parts and refurbishment engineer
  • Troubleshooting and root cause analysis
  • On-site mechanical adjustments
  • Comprehensive written report with findings, data, and actionable recommendations
Optimizing process and performance

Process Evaluation

  • Review of product feed, loading, residence time, and temperature/humidity profiles
  • Data-driven tuning of control loops and setpoints to improve moisture uniformity, yield, and product consistency
  • Root-cause analysis of quality deviations, bottlenecks, and unplanned stops
  • Validation of KPIs: outlet moisture, variance, throughput, product changeover time
Flexible options for more efficient use that cut energy and cost.

Energy and Sustainability Assessment

  • Baseline specific energy consumption (SEC), heat losses, and utility mix
  • Identification of reduction opportunities: exhaust heat recovery, air recirculation, insulation upgrades, variable speed drives, smarter control strategies
  • Quantified savings and emissions impact (CO2e reduction) with payback estimates
  • Roadmap for decarbonization aligned to your site’s sustainability targets

Quality and safety improvements for pet food lines

  • More accurate final moisture reduces mold risk and extends shelf life.

  • Improved uniformity supports kibble durability and reduces breakage.

  • Better air balance and temperature profiles stabilize product texture.

  • Enhanced cleaning procedures support food safety and allergen control.


Adam Whitfield

Contact us today!

Sales and Quotation Manager

Adam Whitfield


service.dryingsolutions@buhlergroup.com

+1(919)278-2881