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Online Quality Monitoring MultiSens

Unlock the full value from raw material intake to finished feed pellets.

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Online Quality Monitoring MultiSens

Unlock the full value from raw material intake to finished feed pellets.

From raw material intake to final product – every minute of production affects your quality, yield, and profitability.

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Benefits

Traceability and feed safety

Historical data including moisture, fat and protein contents can be retrieved and analyzed inline at any time, providing complete traceability. It means you can intervene as soon as any deviations occur, feed safety is increased and liability risks reduced.

Increased profitability

Real-time quality measurements enable automated control loops to adjust and optimize process parameters such as moisture, protein, and fat content, reducing off-spec batches while stabilizing yield and production consistency.

Energy savings during pelletizing

Optimized moisture content reduces fluctuations and peak loads on the pellet mill, significantly reducing energy consumption.

Protein Essential Solution

With the MultiSens Protein Essential dashboard, you gain full transparency on protein usage for every job and batch, enabling timely interventions, fast corrections, and more consistent production outcomes.

Cost saving potential in feed mill by using NIR or MultiSens.

Cost saving potential cases* in kCHF/ year


Assumed yield increase by consistently high moisture content [%]  0.5

1. Annual customer benefit MultiSens yield increase [kCHF] 150

  • Assumed reduction of SBM 46 overdosing [%] 0.5 
  • Reduction of SBM 46 overdosing [Tons/ year] 125  
  • Cost reduction SBM 46 per year [kCHF] 45 
  • Costs for additional wheat [kCHF] 20

2. Annual customer benefit Protein Essential [kCHF] 25


*Example based on the following assumptions:

  • Annual feed production capacity [tons] 100’000
  • Final product sales price/ton [CHF] 300 
  • Soybean meal (SMB 46) cost/ton [CHF] 350
  • Wheat cost/ton [CHF] 150
  • Soybean meal (SMB 46) ratio in formulation [%] 25

*1st target of the optimization is to increase production yield by stabilizing moisture content in the mixer.

*2nd target of the optimization is to reduce overdosing of soybean meal (SBM 46) within a poultry feed formulation with 25% of SBM 46. Target crude protein (CP) value is 20%. The assumption is, that SBM 46 overdosing can be reduced by 0.5% by working with the supplier and thus leading to 0.25% less overdosing in CP. 



Looking to optimize your operations even further? Contact us today!