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Controlled condensation pasteurizing system CCP

Controlled condensation pasteurizing system CCP – Steam pasteurization or sterilization of low-moisture food.

- > 5 Log reduction of Salmonella
- Pressure controlled process, allowing treatment temperatures of 75-125°C
- Up to 40,000 lbs/hr capacity
- Moisture content control
- Patent and TERP approved

Steam pasteurization or sterilization of low-moisture food.

With the Controlled Condensation Process system CCP, Bühler Barth offers a steam pasteurization or sterilization process for all varieties of nuts, seeds, spices and other low-moisture food. Effective process thanks to flexibility in selecting settings
Operation of the Controlled Condensation Process system CCP is based on the pressure controlled batch principle. Depending on the product being treated, this allows all the important parameters such as pressure, time and product temperature to be individually selected. Thanks to the countless variation possibilities within a very wide range, optimal pasteurization is achieved at all times.

Guaranteed 5 log reduction
The CCP shows a reduction of more than 5 logs in the bacterial count for Enterococcus faecium, a surrogate for Salmonella. The CCP pasteurization temperature itself is a function of the pressure conditions during pasteurization. An increase in pasteurization pressure would increase the evaporation and condensation temperature and thereby the pasteurization temperature. Consequently, the inactivation rate can be increased by raising the pasteurization pressure and temperature. At over-pressure conditions, the CCP process is even able to inactivate thermophilic endospores on particulate goods so that the CCP can also be used as a sterilizer for low-moisture foods. In this context, “sterilization” aims to achieve a safe product and not necessarily a sterile product; this means sufficient inactivation of microorganisms that are dangerous for heath or cause food to spoil.

Product quality
After CCP pasteurization, products such as almonds or black pepper show no discernible changes in terms of appearance, taste, texture or colour, therefore no skin loosening, no flavour alteration and no significant changes in volatile oil fraction. Furthermore, the moisture content can be controlled and adjusted.

TERP approved
In 2008, an application file was handed over to the TERP (Technical Expert Review Panel) of the ABC (Almond Board of California, Modesto, Ca) applying to validate the process as suitable for almond pasteurization securing a 5 log reduction of Salmonella SE PT 30. The validation was approved in April 2008.

Contact

Bühler Barth GmbH
P.O. Box 12 45
71688 Freiberg am Neckar
Delivery: Daimlerstr. 6
71691 Freiberg am Neckar
Germany
Tel.: +49 7141 705-201
Fax: +49 7141 705-100
Contact via Email